KBK crane system parts display and application analysis
In this article you will see pictures of a 2-ton KBK crane system that was customized for an Australian customer. These pictures show the core components of the crane system in detail, reflecting Dongqi Crane's strength in crane manufacturing.
The KBK crane system is widely used in the industry due to its flexibility and reliability. It is built on a series of standard components and can be flexibly configured according to the specific needs of customers. The crane customized for the Australian customer this time is the result of our careful design based on the customer's working conditions and operating requirements.
The pictures show the key parts of the crane, such as the main frame, transmission components, control system and safety devices. All components are made of high-quality materials, precision-machined and rigorously tested to ensure the overall performance and safety of the crane. We optimize the size, load capacity and operating speed of the crane according to customer needs to achieve higher operating efficiency and energy efficiency.
As a professional crane manufacturer, Dongqi Crane focuses on customer needs and is committed to product innovation and service quality improvement. We have advanced production equipment and technical teams, and can provide customers with one-stop services from design, production to installation and commissioning. Whether it is a customized crane or a standard product, we win the trust of customers with high quality and professional services.
Through this set of pictures, we hope to give visitors a more intuitive understanding of Dongqi Crane's manufacturing capabilities and professional level. We look forward to working with more customers to jointly promote the development of material handling technology.
KBK crane system parts display and application analysis
Columns
rail
2 ton electric chain hoist
2 ton electric chain hoist
chain hoist motor nameplate
End cap
Hanger for busbar
Fire stopper and cutoff wire-4m
End Tension
Circular disc
Crane infrared anti-collision
Current Collector
Hanger Clamp for busbar
Hanging components
Limit ruler
main beams
Manual trolley
Rail Joints
Sliding block-cable trolley
Square tube joint
Trolley crossbeam
Trolley traction frame
U-steel beams
Cable clamp
Bolts 400
Built-in limitter
Bolts 160
Bolts 50
Bolts 25
KBK Crane System's Key Components and Operating Instructions
Key Components and Detailed Descriptions
Aluminum Alloy Track
Function: Provides the operational path for the crane, supporting and guiding it.
Characteristics: Made of lightweight, high-strength aluminum alloy material, featuring light weight, corrosion resistance, and wear resistance. This design allows the crane to be easily installed in various environments, facilitating movement and adjustment.
Electric Hoist
Function: Responsible for lifting and lowering materials, serving as the core component of the crane.
Characteristics: With a compact structure and stable performance, it boasts high lifting and operating speeds, capable of meeting various lifting requirements.
Suspension Device
Function: Connects the electric hoist and aluminum alloy track, ensuring smooth crane movement on the track.
Characteristics: Designed with full consideration for stability and safety, it maintains smoothness even during high-speed operations. Typically includes components like lifting rings and chains, featuring a simple structure and easy operation.
Control System
Function: Acts as the "brain" of the crane, responsible for receiving operational instructions and controlling the crane's movements.
Characteristics: Modern control systems simplify operations and enhance crane efficiency. They usually adopt low-voltage power supply, characterized by safety and reliability.
Trolley
Function: A crucial component for crane movement on the track, enabling horizontal movement along the track through friction with the track.
Characteristics: Designed with wear resistance and stability in mind, ensuring smooth and safe crane movement during operations.
Power Supply System
Function: Provides power to the electric hoist, ensuring the crane's normal operation.
Characteristics: Typically adopts a low-voltage power supply, featuring safety and reliability. During maintenance, power should be cut off, and necessary safety checks should be performed.
Operating Instructions
KBK crane operations must strictly adhere to regulations to ensure safety and efficiency. Here are some precautions for operation:
Rated Lifting Capacity: Overloading is not allowed. The rated lifting capacity includes the lifted load and the crane's own weight (such as lifting tools).
Ambient Temperature: KBK crane standard components are suitable for workshop operations, with an ambient temperature range of -20°C to 70°C. For cranes used in environments outside this range, outdoors, or in corrosive environments, special protective measures should be taken.
Pre-Operation Check: Before using the crane, ensure it is in a safe and correct operational state. Check all safety distances, control devices (such as hand switches), limit switches, brakes, buffers, and safety devices for functionality.
During Operation: During operations, adhere to relevant safety regulations, such as not transporting personnel, not lifting loads over people, and not overloading. In case of an emergency, immediately press the emergency stop button.
Maintenance: Regularly perform maintenance work, such as checking for damage, wear, and corrosion of components, to ensure the crane remains in good working condition.
The above provides detailed descriptions of the key components and operation instructions of the KBK crane system. Through the collaborative work of these components, the crane operates efficiently, safely, and stably. In practical applications, strictly follow operational regulations and safety standards to ensure personnel safety and equipment functionality.
Global Applications and Advantages of KBK Cranes
Main Applications:
KBK cranes have been widely applied worldwide due to their flexibility, efficiency, and strong adaptability. The main application fields include but are not limited to:
Automobile Manufacturing: In automobile production lines, KBK cranes are used for assembling, handling, and transporting automobile parts, improving production efficiency and quality.
Machinery Manufacturing: In the machinery manufacturing industry, KBK cranes are used for lifting and assembling heavy machinery equipment, simplifying operation procedures and reducing labor costs.
Logistics and Warehousing: In the logistics and warehousing sector, KBK cranes are used for storing, retrieving, handling, and sorting goods, enhancing warehousing efficiency and reducing labor costs.
Aerospace: In the aerospace industry, KBK cranes are used for lifting and assembling large aerospace equipment, ensuring high precision and efficiency.
Shipbuilding: During the shipbuilding process, KBK cranes are used for lifting and assembling hull components, improving the speed and safety of shipbuilding.
Specific Advantages:
Compact Structure and Small Footprint: The design of KBK cranes makes them compact in structure and small in footprint, making them ideal for use in spaces with limited area.
Flexible Operation and High Efficiency: KBK cranes operate flexibly and can quickly respond to various operation commands, improving production efficiency.
Strong Adaptability: KBK cranes can be customized according to actual needs, meeting various complex and special lifting requirements.
Safety and Reliability: KBK cranes adopt advanced control systems and safety devices, ensuring safety and reliability during operation.
Easy Maintenance: The structure of KBK cranes is simple and easy to maintain and service, reducing operating costs.
Energy-saving and Environmentally Friendly: KBK cranes use efficient and energy-saving electric hoists, reducing energy consumption and complying with the environmental protection concepts of modern enterprises.
In summary, KBK cranes have been widely applied globally and have won recognition and trust from users with their unique advantages.